Широкопрофилна мелница за надребняване със сменяеми елементи като:
Beater disc, pin discs, swing beaters and plate beaters, sieves and grinding tracks
Финност на крайния продукт в диапазон от 50 µm до приблизително 5 mm, в зависимост от монтираните смилащи елементи.
Врата на мелницата с големи размери за лесно почистване и обслужване.
Приложения: • Подправки (чили, пипер, кориандър, джиндифил, куркума)
• Изкуспвени подсладители, захар
• Protein shifting
• Кафе, тютюн
• Желатин
• Фармацевтика и Козметика
• Рециклиране на кабели
Универсална система за намаляване на размера с щифтови дискове
Врата на мелницата с големи размери за лесно почистване
Sugarplex е специално съобразен с нуждите на захарната индустрия. Разработена е изключително за хранително-вкусовата промишленост.
Компактен дизайн
Приложения: • Захар
• Изкуспвени подсладители
• Напитки на прах (Нескафе)
• Фураж и храни за животни
Contraplex е фина ударна мелница с два задвижвани щифтови диска. В режим на обратно въртене са възможни много по-високи относителни скорости - до 240 m/s в най-външните редове. Фиността може да се регулира чрез промяна на скоростта на въртене. Центробежните сили, действащи върху двата диска, и ширококамереният корпус дават възможността за обработка на дори влажни, мазни и лепкави продукти. Вратата на мелницата се отваря широко, за лесен достъп.
Приложения: • Minerals powders: калциев карбонат, филъри, калциев хидроксид и др.
• Pharma: витамини, фармацевтични помощни вещества
• Food: мастни протеини, подправки (индийско орехче, карамфил, черен пипер и др.). Protein shifting, царевично нишесте, лактоза, какао, рибно брашно
• Chemicals: фино смилане на пластмаси (TPU, PA); пестициди, пигменти (например ултрамарин), карбоксиметилцелулоза (CMC)
• Recycling: фино смилане на каучик/гума
Новият шредер-гранулатор с отличителното име „Polyplex“, произведен от Hosokawa Alpine, е иновативното решение за раздробяване на пластмасови материали от всякакъв вид. Комбинира вертикално разположен ротор за шредер с ротор за гранулатор.
Приложения: • Blow mouldings и Шрицовани детайли
• Листове и Парчета
• Екструдирани Профили
Концепцията и здравият дизайн на ROTOPLEX я правят идеална за рязане на всеки вид материал – особено ако се изискват големи сили на рязане и висока производителност. Въпреки че е класика в гамата гранулатори на ALPINE, той непрекъснато се надгражда, за да е в крак с най-новите технологии.
Приложения: • Всякакви видове и форми пластмасови отпадъци, особено фолия, буци, профилни отпадъци, флейк и др.
• Естествен и синтетичен каучук, вулканизиран каучук
• Отпадъчни кабели: медни кабели, алуминиеви кабели, оловни кабели, електронни отпадъци
• Влакна, Стъклена вата, кожа, хартия
Продуктовата линия на COMPACT-LINE е идеална за смилане на всякакви видове пластмаси, фолия и други. Характеризира се с модерен и ориентиран към потребителя дизайн като отправна точка за цялостни системи, проектирани по поръчка.
Размери от 30 до 160 kW
Applications: • Рециклиране на фолио - BOPET, BOPP, BOPA или CPP
• Рециклиране на екструдирани материали
• Рециклиране на композитни материали
• Recycling Plastic Mouldings
Мелниците AFS се използват предимно за ситно смилане на меки до средно твърди пластмаси с размер от 4 до 8мм. Възможно е постигане на финост от няколкостотин µm до 2 мм, като крайния материал се отличава с гладка, кубична форма и много добра течливост, което го прави оптимален за последваща обработка.
Приложения: • Рециклиране на екструдирани материали
• Рециклиране на композитни материали
• Recycling Plastic Mouldings
The design principle bases on a patented multi-edge knife shaft and features a new cutting system. Our DURA-LINE shredders are characterised by a heavy, torsion-resistant support construction, knife shafts made from a solid and special perforated screens that permit precise determination of the product.
A menu-guided control system permits variable settings to be programmed and operating modes for different materials (as a function of their specific properties) to be stored in memory. Even the most difficult material can be shredded reliably and without problem.
Because of the positive engagement of the knife blades with respect to the knives on the opposite side, materials such as plastic film or fibres are stripped reliably and cannot wind themselves around the shaft.
Thanks to its special cutting chamber geometry, the granulator has excellent product intake and size reduction properties. The ingenious cutting chamber design ensures quiet machine operation, as the result of which the instances of feed product being ejected from the machine are reduced to almost zero. The cross-scissor-cut rotor developed by Hosokawa Alpine guarantees energyefficient
and low-dust comminution. The optional sound insulation reduces the noise emission during operation.
Applications:
• Recycling: Size reduction for large volume and bulky plastic parts.
Due to their characteristics, the mills of the PL-XS product line can be used both as ancillary mills and as central mills. The manifold possibilities of adapting the machine to the respective feed product emphasize the universal application.
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TThe ACM classifier mill was the first classifier mill on the market in 1962. Since then, the ACM has been continuously developed and adapted to the changing needs of the market. With over 1000 references worldwide, it is used in every industry.
Classifier mill for high fineness values, cool grinding and flexible production parameters in the fineness range smaller 5 µm to 200 µm
Impact beater mill with a Turboplex classifier integrated into the top section for exact top-size limitation
Welded design
Grinding elements made of special steel
CSingle-rotor classifier mill for powder fineness values of d97 = 20 to 200 µm
Easy cleaning, inspection and exchange of grinding elements
Grinding disc with chill-cast beaters
Integrated air classifier with a high precision of cut for fines with no spatter
Applications:
• Chemicals - Sodium hydrogen Carbonate / Clean Air
With High Pressure Roller Mills products are produced with a precipitous granule distribution.
The high pressure roller crusher is also called roller crusher or roller press.
Applications:
• Pre-crushing before fine grinding
• Non-fine crushing
• Sharp-edged granules
• Narrow granule distribution
The PULVIS ist he right choice fort he ultra-fine grinding of hard, temperature un-sensitive materials. In the grinding process also addivives can be used. Typical application for the PULVIS
Ball mill for the dry comminution of hard materials, especially for the ultrafine range smaller 10 µm in circuit with an Alpine ultrafine classifier
Grinding drum supported in water-cooled, oil-lubricated journal bearings
Grinding drum lined with tungsten carbide wear plates or with silex or ceramic elements when the requirement is grinding without iron contamination
Grinding elements dictated by the type of lining
Dry media mill for superfine products with finenesses to approx. 80% smaller 2µm and a high specific surface
Double-walled mill housing to permit water cooling
The mill operates in circuit mode with Hosokawa Alpine Turboplex ultrafine classifiers
Applications:
• Typical applications for ATR mills are mineral fillers, glazing raw materials and non-mineral hard materials. Examples: limestone, quartz, zircon sand, talc, ceramic colours and frits, titanium dioxide, etc.
• Starch deterioration
The ANR is designed for the cost-efficient ultrafine grinding of highly concentrated limestone slurries. The operating mode and the design permit the production of extremely high qualities with regard to fineness, degree of whiteness and abrasiveness. The mill design ensures low-maintenance continuous system operation with no expensive downtime periods. The flow pattern through the vertically configured ANR is from bottom to top, whereby the feed material is ground to the required end fineness with the aid of ceramic grinding beads (zirconium silicate or zirconium oxide).
PELLETING MACHINES, BASKET EXTRUDERS AND SPHERONIZERS
BEXROLLER A BR
With the Bexroller A BR pellets are rounded off. The rounding process is known as spheronisation. The Bexroller is also known as spheronizer.
The Bexroller A BR has a cylindrical product chamber in which a contoured disk rotates. In this product chamber the pellets go through intensive rotation and rolling movements.
The spherical pellets produced by spheronisation have a smooth surface and a narrow particle size distribution.
Applications:
• Rounding off pellets
• Highly active pharmaceutical products
• Aggressive chemicals
With the Bextruder A BX the product is gently pressed to granulate with a loose structure and large surface area.
With this machine a basket extruder can also be spoken of: the process is known as low pressure extrusion.
In the product chamber of the Bextruder two rotors operate in counter rotation. The upper rotor ensures good mixture and carries the material downwards. The lower extrusion rotor compresses the material and extrudes it through the screen basket.
Applications:
• Pellets with a porous structure and large surface area
• Easily dispersible granulate
• Drinks powder
• Sauces and soups
• Detergent
• Pesticides
With the Gear Pelletizer AGF cylindrical, stable pellets with uniform length are formed.
The gear pelletizer AGF is also known as the low pressure extruder or pelleting machine. This process is known as extrusion.
The extrusion takes place by a pair of counter rotating hollow toothed rollers. The product is drawn in by the rollers and pressed by nozzle bores or press nozzles. After the product has been pressed into the press channels, it leaves the inner side of the toothed rollers as cylindrical pellets.
Applications:
• Extrusion of stable cylinder pellets
• Improvement of use and regulation properties
• Dust-free, cylindrical granulate
• Pellets with smooth surface
• High stability of the granulate
More performance – less energy. Experience a significant increase in efficiency with the Alpine Calciplex ACP.
Hosokawa Alpine´s innovative classifying technology was permanently adjusted to the rapid changing market demands.
The ACP classifier represents the latest development of ALPINE classifiers, and combines the achievements of the well know high technology based on the energy efficient solid body rotation principle. The ALPINE ACP sets a new benchmark in the powder technology in terms of energy efficiency, cut points and maintenance.
The TTD classifier is ideal for the ultrafine classification of soft to medium hard materials.
High fines yield and maximum fines capacity, with a single classifer wheel
Superfine powders in the range of d97 = 3 µm bis d97 = 45 µm
Classifying wheel supported in bearings on both sidesSichtradlagerung
The TSP and TTSP toner classifiers were developed especially for dedusting toner. The demands made of the end-product quality in toner processing are so high that particle counters (Coulter Counter) are employed for the quality control. Specification of the dedusted coarse material is given in number%, whereby the specification generally permits 3-10 number% smaller 5 µm. The focus of attention during development was a maximum precision of cut, although other aspects such as handling and safety as well as operating and installation costs were also taken into account.
Applications:
• One- or two-stage ultrafine classifier with a high precision of cut for optimum coarse products
• Specially designed for classifying toner and pigments, e.g. minimisation of the ultrafine portion smaller 2 - 5 µm
• Hinge-back housing makes the machine easy to clean when changing the product
• Classifying wheel(s) arranged vertically
TSingle-wheel or multi-wheel air classifier for ultrafine classifying operations
Superfine powders in the fineness range d97 = 5 to 10 µm; with the NG model, finenesses of d97 = 2 µm (d50 = 0.3 µm) are possible
Spatter-grain-free operation over the entire separation range
Integrated coarse material classifier to increase the cut point
Low-wear mode of operation
Ultrafine classifier designed as an air-flow classifier (pneumatic product feed)
Working range: approx. d97 = 15 to 150 µm
High throughput capacity
Energy saving because of the low classifier speed at the same fineness in comparison with other classifiers. This also means a low degree of wear
Standard air classifier for high throughputs in the fine to medium-fine separation range of d97 = 15 to 150 µm
High fines yield at high precision of cut and high loading
Wearproof design
Low energy consumption
Because of the high wear resistance and the high achievable fines throughput, the Ventoplex air classifier is ideal for use in the mineral powder industry, especially for ceramic powders that need to be produced without iron contamination.
Circuit-air classifier with high specific fines yield
Fineness range approx. d97 = 24 µm to 200 µm
Low specific energy requirement
Low-wear design
Stepless fineness adjustment during operation
Optimum accessibility for inspection and maintenance
Applications:
• Mineral Powder Industry: Limestone, quick lime, fertilising lime, feed lime, bentonite, dolomite, gypsum, chamotte, quartz, feldspar, pegmatite, raw kaolin, phosphor, glass powder, ore, abrasives
• Food: rice flour, bone meal, etc.
Gravity classifier for sharp separations in the range of approx. 0.1 – 10 mm
Single- or multi-tube classifier
Low-maintenance and low-wear design
Applications:
• Oleiferous seeds: classifying systems for separating cracked soy beans or sunflower seeds
• Precious metals: the separation of copper, aluminium or lead from the insulation material of previously cut cable scrap, Dust removal from plastic granules, coke, chalk, fertilisers, bauxite, etc.
With the Bexmill A BM soft to medium-hard substances are crushed gently. The Bexmill is also called basket type mill or conical mill.
The mill can be charged both continuously and discontinuously. From the feed unit the material to be crushed reaches the grinding area.
Due to its conical form the Bexmill A BM can be operated in contrast to the classic Flake Crusher at higher revolutions. Through this larger throughputs and higher fineness can be achieved.
Applications:
• Crushing of flakes
• After mixer agglomeration
• Homogenisation of mixtures
• Disintegration of agglomerates
• After fluid beds and kilns
• Finishing of granulates
With the Bexmill A BM soft to medium-hard substances are crushed gently. The Bexmill is also called basket type mill or conical mill.
The mill can be charged both continuously and discontinuously. From the feed unit the material to be crushed reaches the grinding area.
Due to its conical form the Bexmill A BM can be operated in contrast to the classic Flake Crusher at higher revolutions. Through this larger throughputs and higher fineness can be achieved.
Applications:
• Crushing of lumped salts and hygroscopic substances
• Desagglomeration tasks
• Desagglomeration after drying and mixing
• Crushing of flakes to granulate
• Recycling of tablets
• Dust-free crushing
SPIRAL JET MILLS AND FLUIDISED BED OPPOSED JET MILLS
TDG
The TDG product line is a technically enhanced variant of the fluidised bed opposed jet mill with new double flooded classifying wheel, based on Vorced Fortex Technology. This results in highest fineness values or a throughput increase at identical fineness and higher air flow rate. At the same time, a reduction in energy consumption is achieved.
Applications:
• Mineral powders
• Mineral fillers
• Talc
• Barium sulphate
The TFG product line is a process-technological variant of the AFG product line adapted to suit the special requirements of the toner, powder coating and pigment industry.
The TFG offers optimum accessibility for cleaning and thus fast product changes.
Because the bottom of the grinding chamber is flat, only minimum residues of unground product remain in the machine at production end.
The classifying wheel is driven via a vertically arranged shaft.
As ALPINE launched the AFG fluidised bed opposed jet mill onto the market in 1981, it succeeded in revolutionising jet milling. Since then, over 1,000 machines have been sold for a wide diversity of applications.
In jet milling, comminution is exclusively the result of interparticle collision in the gas jets. And because there are no machine components in the grinding zone, neither machine wear nor product contamination occurs. This is why jet milling is often used when contamination-free products are required.
Applications:
• Heat-sensitive materials such as toner, resin, wax, fat, ion exchangers, plant protectors, dyestuffs and pigments
• Hard and abrasive materials such as silicon carbide, zircon sand, corundum, glass frits, aluminium oxide, metallic compounds
• Highly pure materials where the requirement is contamination-free processing such as fluorescent powders, silica gel, silica, special metals, ceramic raw materials, pharmaceuticals
• High-performance magnetic materials based on rare earth metals such as neodymium-iron-boron and samarium-cobalt. Mineral raw materials such as kaolin, graphite, mica, talc
• Selectively ground composite materials such as metal alloys
Ultrafine size reduction of dry materials with a crystalline structure up to a Mohs' hardness of 3. Alpine jet mills are used predominantly for high-grade pharmaceutical products, e.g. antibiotics or fine-grade chemicals, especially when high demands are made of the purity and fineness of the end products. The most common requirements at a max. feed size of approx. 1.5 mm are end-product fineness values with a d97 ranging between approx. 5 and 30 µm
With a Pre-Crusher A PC continuous flakes are made into pieces.
The crushing takes place with counter rotating grinding rollers which are either equipped with bars or discs.
Applications:
• First crushing stage before granulation
• Preliminary crushing of flakes
• Crushing of "plates" on particle sizes < 30 mm
• Dust-free coarse crushing
• Make clumped materials free flowing
Kompaktors® from the ARC MS series compress powder to granulate or briquettes.
This process is described as compaction or briquetting.
The rollers of this Kompaktor are of a mill shaft design which makes the machines very robust and durable.
The machine series ranges from smaller machine with 300 mm roller diameter for chemical products to machines with up to 1.100 mm roller diameter and throughputs of up to 120 t/h– for mineral applications.
Applications:
• for compaction, granulation and briquetting
• for abrasive products
• for frequent product changes
• for laboratory applications in the mineral and chemical industry
Compactors from the ARC HK series compress charcoal powder to briquettes. This process is described as briquetting.
Mechanical spring assemblies provide for the elasticity of the swingarm which protrudes due to its light construction. This leads to a very good price-performance ratio for this application.
The machine series includes two types of machines: ARC HK 150 and ARC HK 200.
Machines for smaller throughputs for use in the laboratory, made completely from stainless steel. For the pharmaceutical, chemical and food industries.
Table roller mills are robust and time-proven mills for soft to medium-hard mineral raw materials and industrial bulk materials. The advantages of the table roller mill are the simple fineness adjustment and fast product change. Table roller mills are used wherever a high degree of production flexibility is demanded, for example for:
As the inventor and world market leader of air jet sieving, Hosokawa Alpine has been setting new standards for more than 60 years. ALPINE air jet sieves have always been characterised by simple operation and reliable results. And there’s no end in sight to this success story: we have not only increased the comfort but also at the same time the efficiency and speed. The latest features allow you to always remain in full control.
Applications:
• Minerals
• Chemicals production
• Pharmaceuticals – through compliance with 21 CFR Part 11
• Toner production
• Food and nutrition industry
• Cement and construction material applications
Machine for fine milling, classifying or mixing powders or suspensions
Comprises three components which are combined with each other: the platform, the function modules and the accessories
Various function modules
Was developed to process the smallest quantities of a few grams of product
These mini machines are employed in research institutes as well as in the R&D departments of companies active in the fields of foodstuffs, pharmaceuticals, chemicals, plastics, ceramics, batteries, nanotechnology, functional materials as well as everywhere mini batches of powder need to be processed.
The Powdertester uses the methods developed by Ralph L. Carr (Carr Index) to determine the flowability, dispersability and compressibility of dry powders. The PT-X model is the latest version of Hosokawa Micron's Powdertester. Thanks to its state-of-the-art technology, it is suitable for analysing the properties of powder samples in a great variety of application areas.
